Description
Deluxe camshaft kit for VW TDIs with a BEW engine code. This kit is designed to includeย everything that should be replaced when the camshaft is replaced.
Kit Includes:
Febi/AMC Camshaft — 038109101R
8x Camshaft Followers (Nitride Coated) — 038109309C
Camshaft Bearing Set — 038198673C
10x Journal Cap Bolts — 038103714
8x Injector Rocker Bolts — 038103714A
Camshaft Seal — 068103085A
Vacuum Pump Gasket — 038145215
Joe Gibbs Assembly Lube. Packet
Timing Belt Component Kit — 530 0201 100
ย ย Timing Belt — 038109119P
ย ย ย ย Timing Belt Tensioner — 038109243M
ย ย ย ย Small Relay Roller — 038109244J
Serpentine Belt — 6DPK1195
Water Pump — 038121011G
1.5L G12++ Coolant
Deluxe Timing Belt Bolt Kit:
Engine Bracket Bolt Long — N10328001
2x Engine Mount to Body — N10516701
2x Engine Mount to Bracket Bolt — N10209605
2x Engine Bracket Bolt Short — N90712401
8mm Lock Nut for Roller — N01508311
8mm Lock Nut for Tensioner — 038109454A
5L LiquiMoly/Pentosin Engine Oil — 5W-40 505.01
Oil Filter — 074115562
Fuel Filter — 1J0127401A
Cabin Filter — 1J0819644
Air Filter — 1J0129620A
Fits the Following:
2004-2006 VW Golf TDI
2004-2005 VW Jetta TDI (not late 2005.5)
2004-2006 VW New Beetle TDI
Installation Note:ย Proper break in of a camshaft is essential for proper functioning and longevity. Joe Gibbs Break-in oilย facilitates that well. Below is the recommended process.
1. Put assembly lube on all lobes, lifter faces, distributor gears, bearing journals, lifter barrels, and oil pump gears.
2. Turn the engine over by hand to make sure that nothing is binding up (e.g. cam bearings are properly seated) and that timing is correct.
3. Rev engine to 2000-3000 RPM for 20-30 minutes. Drain break-in oil.
4. Refill with break-in oil and drive normally for about 500 miles.
5. Drain oil again and replace the filter and oil, using proper VW 505.01 spec oil such as Pentosin HPII or Liquimoly. A bottle ofย ZDDP additiveย can provide further protection.
Note on Torsion: Use only the following torque spec.
Journal cap bolts – 038 103 714 — Special Non-stretch torque to 60, 120, 144 inch/lb – Strike caps between each torque & be VERY Careful!
Injector rocker bolts – 038 103 714 A — Special Non-stretch torque to 25 lb/ft
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